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Bedroom Remodel

Queen to Twins Remodel – The BIG REVEAL

In Part 1 of this post, we removed most of the queen, , and cut the bottoms and the tops of the beds to fit the space we needed.

Part 2 involved Sam working with his dad to build the bed frames, trimmed them with beautiful dark wenge, cut and hinged the top pieces for each bed, and relocated the heater vent.

In Part 3 we finished up some minor work – installing gas springs, fixing rivet holes, designing and building our corner end tables, finished up the trim and ordered a custom cushion to fit behind Cara’s bed.

 

Before we started the conversion, we had a standard RV walk-around queen bed. Rachel and Andrew slept on the bed, and little Cara slept in her ‘secret hideout’ along one side of the bed.

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After the conversion, we have three beds: 2 standard RV twins (75″ by 30″), and a standard size toddler bed. The middle isle has more usable space, and plenty of storage underneath!

AFTER Image I Queen to Twin Airstream Bedroom RemodelThough the beds are a standard size (and use standard size sheets – close enough!) they are custom shaped. The twins follow the curve of the Airstream at the back, and the beds have missing corners where they meet. We loved the company we used for the custom mattresses, www.mattressinsider.com, and highly recommend working with them!

One of our favorite features is the accessible storage under the beds. The queen bed lifted as well, but it was harder to use the space. With all three beds lifted, we can easily get to anything underneath. Note that we also have aisle access to the space under the twins, which makes our common stuff easy to access. The small raised piece of dark trim on the floor is not only pretty, but provides just enough support to keep the buckets from all sliding out when we move.

The storage space under the bed at the end used to only be accessible through the front outside access panel (behind the propane). Now, we can access that space from inside. Though the outside panel still works, we haven’t used it at all.

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The custom quilts for each kids bed were the amazing work of Jess, detailed in a previous post.

We still use command hooks above their beds for hats, jackets, and towels, although Jess had to move them up a bit higher so Rachel didn’t have towels in her face at night. The photos were moved next to the storage cabinet up above on the other side. Andrew also decided he wanted to have his head opposite Rachel’s (for whatever reason) so its nice the beds can be made up either direction.

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This bed configuration left some (almost) quarter round sections unused in the two corners. I built some removable bookshelves for the kids to store books and small items. The shelves lift out, allowing access to the small storage areas underneath. These are the least accessible storage in the new configuration, so we put things there that we rarely need. Although better than the nightstands we had previously, the kids still cram these things full of their “treasures”, books, and money banks. Maybe one day they’ll learn to keep things tidy, but at least we don’t have an cracks for papers and other small items to fall through!

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And our bedroll? Well, it still just mainly gets in the way. The kids fight over who gets to NOT have the bedroll on their bed, and Jess and I try and keep it up off the floor so it doesn’t get stepped on.

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There you have it! We absolutely LOVE our new space. The bright colors, more floor space for the kids to play on during the day (and they do!), and the beds double quite nicely as couches when we all want to gather in the back, the kids are doing school work, or Sam is working. We are completely happy with the way they turned out and make traveling in our Airstream even better!

 

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Bedroom Remodel

Queen to Twins Remodel-Part III

In Part 1 of this post, we removed most of the queen, , and cut the bottoms and the tops of the beds to fit the space we needed.

Part 2 involved Sam working with his dad to build the bed frames, trimmed them with beautiful dark wenge, cut and hinged the top pieces for each bed, and relocated the heater vent.

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After finishing the trim and installing and hinging the tops to all 3 beds, there was just a “little” work left to be done.

Installed Gas Springs:

Our queen bed was held in the up position with some gas springs to make the area underneath more accessible. We knew we wanted these for the new beds, and I ended up ordering these from Amazon after some measuring (and guessing!) about which ones I needed. The important measurements include the open length, the closed length, and the pounds of force when open. The ‘weakest’ springs I could commonly find (24lbs) were plenty for my needs, and I just did some approximation for the length. During installation, I carefully measured my mounting points to make sure the springs would allow the beds to lower properly. I had to order the brackets (the silver things) separately, which allowed me to buy the type of bracket I wanted.

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Bookshelves:

My design for the beds left rounded quarter circle space at the corner of the beds where the nightstands used to be. I wanted to cover that space with some bookshelves for the kids. The bookshelves will cover small storage spaces as well.

Cutting curved boards to cover the space can be tricky. First, I cut a scrap board that was too small for the space. Then, I used a compass to scribe a line on the scrap a constant distance from the curved edge of the wall.

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I then use the same compass, set to the same distance, to scribe a line offset onto the final board. I cut on that scribed line.

IMG_20140507_172518The fit was still (intentionally) a bit large, and I used a pencil against the side of the Airstream to cut down the fit. Notice that hole in the aluminum? It’s a screw hole from the old nightstand. More on that in a minute.

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Finishing Up the Trim:

When I removed the queen, I left the back side of the box under the bed. This allowd me to leave all the electrical wiring in place under the bed. the trouble was, the plywood was faced with white melamine, which was a bit ugly to see at the end of our now longer hallway. We solved the problem with two plywood panels taken from the no-longer used nightstands. It required two pieces, aligned with unglued wood biscuits and screwed through the back of the white faced melamine plywood. In the picture below, you can see both the white melamine, and the joint between the two re-used panels. From the front, it is very difficult to see the joint between the two.

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To save some weight, I used a jigsaw to remove the now-unneeded weight of the original plywood panels.

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The finishing touch of the whole process is the Wenge trim we used on the bottom edges and vertical supports of the bed frames. Below on the left, you can see the trim against the re-used plywood. If you look VERY close, you can see that we made a mistake on the notch cut for the trim, and cut a special piece to fit in it’s place. We hid the edge of the patch with some wax-based nail hole filler, and it’s nearly impossible to see, even when I point it out. The bottom and front trim of these beds puts a finishing touch on the projct well worth the price of the Wenge hardwood we purchased and milled for the purpose.

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Fixing Rivet Holes:

Remember those rivit holes from the old nightstands? I thought about many options to fix those holes, and finally realized there was a very simple solution. I purchased some pop rivits and a rivit gun, and simply placed a rivit in the hole. On the interior of the Airstream, there are commonly rivits in places you wouldn’t expect as part of it’s hand-made construction, and it’s the perfect camoflauge. It’s worth noting that not all rivet guns are made equal. The one picture below has a swiveling head, making it much easier to place rivets on inside curves.

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Custom Cushion:

We wanted to to make all the beds as close to “normal” as possible to prevent needing custom sheets, so we ended up with a gap between the edge of Cara’s bed and the front of the Airstream. We figured hers would be the most used as a daybed, so we called up a local custom upholstery company to come out, measure, and create a cushion for the end. Shown below is the gap we needed to fill, with the custom bookshelves on both sides.

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To see the cushion in place, tune in next time for the BIG REVEAL!

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Bedroom Remodel Inside the Airstream

Custom Quilts for our Airstream Beds

When we decided to remodel the Airstream bedroom by removing the queen bed and putting in custom beds for the kids, I knew finding a comforter or blanket the right size would be difficult if not impossible. Sheets we could probably manage (and we did), but I wanted something special for the kids to help get them excited for this huge change in our life. After talking with a good college friend, I learned that her mom had recently taken over and was now running a quilt shop in nearby American Fork, Utah. Totally slammed for time between returning to Utah from our 6 month test run and leaving for our southern Utah sanity trip (not to mention selling everything we owned and remodeling in between) I still decided that I had time to make quilts. I’m so glad I did.

The Sewing Basket in American Fork is one of those house turned retail places and it is lovely. Quaint, homey, and I fell in love the instant I walked through the door. Dona, the owner, was expecting us and she ushered us right in to look around. The only experience I have with quilting is squares (see? I don’t even know the “real” word for it), but I knew that took a lot of time and I kind of wanted something easier. In her cutting room, she had a strip quilt hanging near the door and I thought to myself “I could totally do this, and FAST). She readily agreed and showed the kids around the shop to pick out their fabrics before she went to find me a pattern.

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I loved how she arranged fabrics in the shop by theme – it was super easy to pick out a group of fabrics that all went together. We added a few from other places, but mostly we grabbed six or seven we liked from the same shelf. Cara wanted blue, Andrew orange, and Rachel (the ever indecisive one) had no idea. Another quilt hanging on the wall was a mix of purples and light gray and Rachel fell in love with it as soon as she saw it. We added a few bright pinks for some more color and we were set!

2014-06-24_0004The best part? I had to do zero math. I HATE walking into places like JoAnn’s and they ask me how much fabric I need? Ummmm…. I don’t know? I usually wing whatever sewing project I’m doing and rarely use a pattern so its hard to determine what I really need. Dona was great. She pulled out the pattern (for a baby sized quilt), adjusted proportionally, asked me which fabrics were my favorites out of every set (so they’d get the largest strips) and proceeded to cut and organize. Hallelujah. I left with 3 stacks of cut fabric ready to be sewn together and written instructions informing me of the order in which to sew them.

I enlisted the help of my mother who came down for two days straight to help me sew. It was a whirlwind. We squared each strip and then proceeded to sew them together. She even brought her machine so her and Andrew worked on his, while Rachel and I sewed hers. Unfortunately, Andrew loves to sew really FAST (and grandma kept up with him)  and we eventually burnt out her machine completely. 🙁

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2014-06-24_0010By the time Monday rolled around we had all three tops sewed and ready to go. I purchased Andrew’s minky & elephant fabric (he simply couldn’t live without elephants on the back) from Broadbent’s in Lehi (only because the Sewing basket didn’t have it – but they totally looked and even called about ordering it in!). We showed back up at the Sewing Basket Monday morning and somehow both girls agreed to just have minky on the back of theirs and a cute fabric to bind it (instead of a more complicated pattern). That meant I was done! Dona squared up my fronts, we picked out the minky color for the back, the patterns they wanted quilted, fabric for the binding and that was it! She did all the measuring and cutting for the minky and the batting (which I never actually saw) and we walked out the door. Easiest process ever!

About two weeks into our Southern Utah trip, I heard from my friend that our quilts were done and bound (totally paid Dona to do it – it was the LAST thing I wanted to do now or ever) and ready to be picked up! The day after we got home we went to the quilt shop and the kids were so excited to see their new quilts!

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I definitely would not have been able to pull this off without all of their help! I’m so grateful it came together so well and we absolutely LOVE having this quilts in the Airstream! They are truly beautiful and I know my kids will cherish them for a long time to come!

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Bedroom Remodel Most Popular Posts

Airstream Remodel: Queen to Twins Part 2

In Part 1 of this post, we removed most of the queen, , and cut the bottoms and the tops of the beds to fit the space we needed. Now, to build the rest of the beds! Before we dive in, please enjoy this shot of me looking manly at the miter saw.

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We were very lucky in this project to have my Father, Paul, out to help for a few days. He modified a needed trip to Salt Lake City to squeeze in some help for us, and we are grateful! The project progressed much better, and faster, then it would have without his help.

Our first order of business was to cut the vertical supports for the beds. We used 3/4 inch prefinished maple plywood for these pieces. We cut out the main supports for both sides at the same time, batching parts of the process where it would help. Our plans involved several notches to allow for trim, support in the front corner, and the hinge of each bed.

We removed the centers of each support to save weight, and the savings added up. I weighed the removed centers, and it was roughly 50 lbs of weight that would NOT be added to the Airstream. The removed middle weighed more then the surrounding piece! I relied upon the engineering knowledge (and extensive experience) of my Father to leave the right amount of material to provide the necessary support. The straight lines of the middle pieces were plunge cut with a skilsaw, and the corners finished with a jig saw. We routed the inside edges to make storage access a little less sharp.
Queen to Twin Part II_001Custom work requires lots of custom fitting. We scribed and cut the back of each piece to fit the curve of the Airstream. Note the blue tape visible on the leftmost support: each piece was fit and placed in order. You can see a temporary support attached where the bed hinge will be placed, as well as the empty front notch of each support.

The beds were formed by attaching the bottom 1/4 melamine to the vertical supports with screws. This allows the entire unit to be carried in and placed in the right spot as a single unit. This picture was taken during a test fit.
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In the middle of our workday, our previously ordered mattresses arrived. Each mattress was ordered the right size and shape to fit into it’s place. The mattresses arrived with all the air removed. As we opened the packaging, the foam began to expand to it’s proper shape and thickness.

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We spent a little more than minimally necessary, and bought a three layer mattress: memory foam, air foam, and then a sturdy foam on the bottom. I’m sure they have more formal names, but that’s what we are going with for blogging purposes. They are comfortable, and we like the zippered covers they came with. The mattresses were purchased from mattressinsider.com and cost roughly $900 for all three, custom cut from our previously made templates, and shipped. As a side note, we are extremely happy with this company. They have great customer service, walked Jess through all of our options and made recommendations. They even saved our templates should we want to order custom mattress protectors or sheets!

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We decided in the middle of the first day that some trim would finish out the job nicely. I had planned on using some gel stain on some oak or poplar to match the wenge interior (dark wood) on our International CCD Airstream, but hadn’t done the purchasing yet. We took a break and drove up to MacBeath Hardwood in Salt Lake City an bought a 5 foot piece of 4/4 wenge to use as trim. At over $22 a board foot, wenge is not cheap, but you’ll see later that it was worth it.

Working that wenge was a joy. We cut off just the segments we needed (note the DARK sawdust on the garage floor) and planed it down to the desired size. One coat of finish was all it needed, and we let it dry overnight.

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The next morning, we began the final assembly of the first bed, including cutting and installing the lower trim piece you see in the picture. This piece hides the front edge of the 1/4 melamine bottom, and sticks up enough to prevent the storage bins from sliding out from under the bed while towing.

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The bottom trim was secured with finish nails and brads, both through the bottom and into the 3/4 vertical supports. You can also see here that we had finished the mdf bottom of the 1/4 melamine as a moisture prevention step. Time will tell if that was enough.

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After the first bed was in place, we made quick work of the second bed for the other side. We cut and mounted the hinges to the 3/8 baltic birch plywood bed top, and secured them in place. The back of the bed top was secured to the vertical supports to hold those corners in place, and the front corner was supported with a strip of 3/4 maple. In addition to the bottom trim, each 3/4 vertical support received a piece of wenge trim to hide the front edge of the plywood.

The last major piece shown here is the covering of the white panel you see in the first picture, just behind the orange bucket. That melamine plywood was part of the original queen, but that piece was under the middle of the bed, and not visible. It was glaring white and ugly. When we removed the queen, we removed the end tables as well. Each end table had a section of wenge veneer plywood that we reused to cover the end. We cut the usable sections of the plywood, then used biscuit joints (unglued) to align the edges together. We screwed those panels in from the inside of the storage compartment. The seam between the two panels is nearly undetectable, and the finished effect is perfect.

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Between the wenge trim on the beds, the wenge panels at the end, and the relocated heater vent (not shown), it is very difficult to tell where the original work ends and the rework begins.

You’ll notice that the beds in the pictures do not yet have gas springs as a lift assist…. because I have not yet installed them!

Continue reading Part III!

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Airstream Bedroom Remodel: Queen to Twins, Part 1

Within  a day or so of returning home, we started our largest Airstream Project Ever. We are pulling out the queen bed, and replacing it with two twin beds and a toddler bed, leaving the walking space down the middle.

We got the party started by removing the queen bed. The bed itself is screwed into the floor in a few places, and then just screwed together. It all came out pretty easily after you find the screws.

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We left the back part of the queen bed in place as a foundation for the toddler bed at the end. We also removed the end tables, as we have plans to better use that space. With the bulk of the bed removed, it felt oddly spacious back there.

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With the space cleared, it was time to start planning. Also, Andrew was able to fit through the tiny gap between the hinge and remaining support.

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We needed to order mattresses as soon as possible, so I used the removed pieces of the bed as a spacer to prop up the plywood, then cut and fit the new bed top to fit the curves of the Airstream. We are using 3/8 baltic birch plywood for the tops of the bed. At the front (hitch end) of the trailer, the twin beds will meet the toddler bed at the corners. The mattresses will be cut at an angle to fit together.

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We researched mattress companies and options, and found one that would give us good quality multi-layer mattresses. After describing the shape we needed, they recommended that we cut a layer of plastic to the shape and size we needed. We cut and marked the mattress sizes, and sent them off in the mail.

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The remainder of the work will be done over the next few days, as we build in the rest of the beds and storage space underneath. Stay tuned!

Continue reading Part II!